Diamond mini cutters
for polish milling

High-precision monocrystalline micro diamond milling tools from Ø 0.15 mm for HSC milling of mirror finishes on metal and acrylic.

  • Mirror finishes without secondary processing
  • Extreme durablity
  • Low processing costs


Applications

Electro-optical Industry:
  • Lenses for mobile telephony
  • Lenses in chip production
  • High-quality assemblage of machines
  • Robotics
Optical Industry:
  • Production of intraocular lenses
  • Production of contact lenses
  • Production of eyeglass lenses
Die & Mould Making:
  • Smallest high-precision radii
  • Especially with small cavities
  • High-gloss finishes
  • Without secondary processing
Automobile
Industry:
  • Moulds for headlights
  • LED lighting technology

Technical Info

Monocrystalline diamond (DM or MCD) is the hardest of all materials and is mostly used for the finest work. Extremely accurate cuts with a radius smaller than 1 µm enable surface finish accuracies lower than Rz 0.02 µm.

During chip removal, the cutting edge sharpness creates very low cutting pressure without any heat build-up. Therefore, the monocrystalline diamond has maximum wear resistance and thus the tool has a long service life.

The monocrystalline diamond consists of pure carbon and is thermally and chemically stable up to 650°.

DiaTec Diamond Tools

DiaTec in Pforzheim, Germany, is part of the Swiss MEYCO DIAMANTWERKZEUG GROUP.

We manufacture high-quality diamond, PCD, CBN, and carbide tools and complete tool systems.

Our state-of-the-art machinery features automated grinding, erosion, laser, and measurement technology, and our experienced and efficient team ensures the highest quality.

 

LINK TO HOMEPAGE

Diamond cutters for mirror finishes without secondary processing

Micro-Diamond cutters from Ø 0.15 mm for milling of mirror finishes in the optical and electro-optical industry, in die and mould making, and LED headlight production

Extreme durability – low processing costs

Diatec Diamond end mill cutters: Technical Details

Produkt 1

D1  D2  L1  L2 + 0.5 R
0.15 3 40 0.50 0.075
0.20 3 40 0.50 0.100
0.25 3 40 0.50 0.125
0.30 3 40 0.50 0.150
0.40 3 40 0.50 0.200
0.50 3 40 0.50 0.250
0.60 3 40 0.60 0.300
0.80 3 40 0.80 0.400
0.90 3 40 0.90 0.450
1.00 3 40 1.00 0.500
1.20 3 40 1.20 0.600
1.30 3 40 1.30 0.650
1.40 3 40 1.40 0.700
1.50 3 40 1.50 0.750
1.60 3 40 1.60 0.800
1.70 3 40 1.70 0.850
1.80 3 40 1.80 0.900
1.90 3 40 1.90 0.950
2.00 3 40 2.00 1.000

Produkt 1

D1  D2  L1  L2 + 0.5
0.15 3 40 0.50
0.20 3 40 0.50
0.25 3 40 0.50
0.30 3 40 0.50
0.40 3 40 0.50
0.50 3 40 0.50
0.60 3 40 0.60
0.80 3 40 0.80
0.90 3 40 0.90
1.00 3 40 1.00
1.20 3 40 1.20
1.30 3 40 1.30
1.40 3 40 1.40
1.50 3 40 1.50
1.60 3 40 1.60
1.70 3 40 1.70
1.80 3 40 1.80
1.90 3 40 1.90
2.00 3 40 2.00

Special designs for this tool

All of the parameters for these tools, such as length, diameter, radii, and cutting lengths, can be modified individually on request.

Please contact us.

Production of Special Tools

In addition to our standard tool program, we also manufacture high-precision drawing-based custom tools with diamond and PCD cutting edges. Even for lot sizes of 1, we achieve accuracies in the micron range.

Design of Special Tools

With proven expertise, we design and produce diamond and PCD tools for your specific application. Experienced specialists will analyze your requirements on site and develop tools to help you produce faster, better, and more cost-effectively.

Address


DIATEC Diamanttechnik GmbH
Gmünder Strasse 6
D-75181 Pforzheim
GERMANY

Phone +49 (0) 72 31- 7 80 12 - 0
Fax +49 (0) 72 31- 7 80 12 - 99

info@diatec-pforzheim.de
www.diatec-pforzheim.de

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